Introduction to Painted Plastic Commodities

At EDC, we specialise in producing high-quality painted plastic commodities for the automotive industry. Our advanced painting processes enhance the visual appeal and durability of plastic components, ensuring they meet the rigorous standards of performance and aesthetics required in modern vehicles. This page details our capabilities, processes, and integration with other manufacturing techniques, highlighting how we deliver exceptional painted plastic parts.

Capabilities in Painted Plastic Commodities
  1. Advanced Painting Facilities
    • State-of-the-Art Paint Booths: Our facilities are equipped with multiple high-tech paint booths that provide a controlled environment for painting plastic parts. These booths ensure optimal temperature, humidity, and cleanliness, essential for achieving a high-quality finish.
    • Automated and Manual Painting: We utilise both automated robotic systems and manual spray techniques to apply paints consistently and accurately, depending on the part’s complexity and requirements.
  2. Paint Application Techniques
    • Spray Painting: We use advanced spray painting techniques to apply even coats of primer, base coat, and clear coat, ensuring a smooth, glossy finish.
    • Powder Coating: For parts requiring extra durability, we offer powder coating services. This process involves applying a dry powder to the part and curing it under heat to form a tough, protective layer.
  3. Quality Control in Painting
    • Colour Matching: We use spectrophotometry to ensure precise colour matching and consistency across all painted parts. This technology allows us to achieve exact hues and shades as specified by our clients.
    • Finish Inspection: Each painted part undergoes a thorough inspection to check for imperfections such as runs, drips, or orange peel effects. We ensure the finish is smooth and meets all aesthetic standards.
Applications of Painted Plastic Commodities
  1. Exterior Components
    • Bumpers and Grilles: Painted to match the vehicle’s exterior, these components enhance the overall look and provide protection against environmental elements.
    • Mirror Housings: These parts are painted to match the vehicle’s body colour and include features like gloss and metallic finishes.
  2. Interior Trim
    • Dashboards and Panels: Interior components are painted to match the vehicle’s interior colour scheme, enhancing the aesthetic appeal and providing a durable surface.
    • Door Panels: Painted door panels offer a cohesive look with the vehicle’s interior, including various textures and finishes to match design requirements.
Quality Assurance and Documentation
  1. ISO 9001:2015 Certification
    • Quality Management System: Our painting processes are governed by our ISO 9001:2015 certified quality management system, ensuring consistent quality and continuous improvement. (Refer to our page on Quality Assurance)
  2. PPAP and PSW Documentation
    • Compliance: We provide detailed documentation, including Production Part Approval Process (PPAP) and Part Submission Warrant (PSW), to meet customer requirements and regulatory standards.
Integration with Other Manufacturing Processes
  1. Injection Moulding
    • Seamless Integration: Many of our painted plastic parts are produced through injection moulding before being painted. This integration ensures that the parts are of high quality and meet all specifications.
  2. Vacuum Forming and SMC
    • Composite Parts: Painted parts can also be created using vacuum forming and sheet moulding compound (SMC) processes, providing flexibility in material choice and design complexity.
  3. Tooling and Assembly
    • Custom Tooling: Our tooling capabilities ensure that moulds and tools are designed for producing high-quality painted parts. Post-painting, these parts can undergo sub-assembly processes to integrate with other components.
Benefits of Painted Plastic Commodities at EDC
  1. Enhanced Durability: Our advanced painting techniques provide a durable finish that protects plastic parts from scratches, UV radiation, and environmental damage.
  2. Aesthetic Appeal: High-quality finishes and precise colour matching ensure that painted parts enhance the visual appeal of the vehicle, contributing to a cohesive design.
  3. Customisation: We offer a wide range of colours, finishes, and textures, allowing for extensive customisation to meet specific client requirements.

Painted plastic commodities at EDC represent the pinnacle of quality and aesthetic excellence in automotive parts manufacturing. Through advanced facilities, rigorous quality control, and seamless integration with other automotive design and manufacturing processes, we deliver painted plastic parts that meet the highest standards of performance and visual appeal. Our commitment to excellence ensures that EDC remains a trusted partner for automotive manufacturers seeking top-quality painted plastic components.